Intelligent System

MAI602-M4D80

Fanless Motion Control System with 7th/6th Gen Intel® Core™ i7/i5/i3 Desktop Processors

  • Fanless motion control system with IBASE MB300-TLP customized board
  • 7th/6th Gen Intel® Core™ i7/i5/i3 Processors
  • 2MB MRAM module (optional)
  • Front removable drive bay for HDD/SSD (supports RAID 0/1)
  • 4 Axis Pulse Command Motion Control
  • 80-ch. Isolated Digital I/O (48-ch. DI / 32-ch. DO)
  • Over/Under/Reverse voltage protection
  • Supports DIN-rail mount & wall mount
  • iSMART, iAMT (11.6)
  • 15 years life time
  • iSMART
  • Fanless
  • IEC 62368-1 EN 62368-1
  • 2019 TaiwanExcellence

The MAI602-M4D80 is a motion control system that can be used in various factory production applications such as automated optical inspection, semiconductor wafer handling, packaging and material handling systems.


It is powered by 7th/6th Gen Intel® Core™ i7/i5/i3 desktop processors and has a 4-axis motion control PCIe card that meets the performance and positioning accuracy requirements of high-performance servo/step motors. For use in visual inspection applications, the motion control card has a camera integrated with a position comparison trigger. The system comes with a built-in 80-ch isolated digital I/O card to control and monitor the switches of surrounding digital signals and control the alarm signals. Another model, "MAI602-B", has two slots (PCIe x8 & PCIe x4 slot) to accommodate different control cards. In addition, the Mini PCI-E on board supports IBASE's Field Bus MotionNET modules for extra I/O and motion control functionalities.


The rugged MAI602-M4D80 is a fanless, compact system designed to operate at an ambient temperature of up to 50 degrees Celsius in a non-airflow environment and has protection against accidental reverse polarity, over voltage or under voltage. The compact system is designed with fast heat dissipation and easy installation, with enclosure vents that allow airflow to the internal components as well a heatpipe mechanism for fast cooling, effectively lowering system temperature. To provide ease in user installation of the hardware, the I/O interface of the system and cable routing have been all positioned on the same side. 


 The system measures 275mm by 140mm by 117mm and can be installed with the provided wall mount bracket or an optional DIN-rail bracket. Flexible rear I/O interface include DVI and DisplayPort display connectors, audio line-out, two serial ports, two Gigabit Ethernet ports, 2-pin power-button terminal block, and a 3-pin 24V DC-in terminal block.

System Mainboard MB300-TLP with Intel® Q170 PCH
CPU Type 7th/6th Gen Intel® Core™ i7/i5/i3 desktop processors
System Speed Up to 3.4GHz
Memory 2x DDR4-2133 SO-DIMM, Max. 32GB
Front Panel External I/O 2x Antenna hole for WLAN module
Rear Panel External I/O 1x DVI-I + 1x DisplayPort connector
1x Audio jack for Line-out
4x USB 3.0 ports, 2x USB 2.0 ports
1x Red HDD LED, 1x green power LED
2x Error LED by programming
1x Power button
1x 2-pin terminal block for external power button
1x RS232/422/485 port for COM#1
1x RS232 port for COM#2
2x RJ45 Gigabit Ethernet port
1x 3-pin DC-in terminal block for 24V(±10%)
Expansion Slots 1x Mini PCI-E sockets (full-size)
1x 4 Axis Pulse Command Motion Control
1x 80 ch. Isolated Digital I/O (48 ch. DI / 32 ch. DO)
Storage 2x 2.5" SSD + 1x mSATA socket
Construction Aluminum & steel
Chassis Color Silver & Navy blue
Mounting Desktop or wall mounting (wall mount kit included)
Side mounting
DIN-rail mounting (optional)
Dimensions 275mm (W) x 140mm (D) x 117mm (H)
10.83" (W) x 5.51" (D) x 4.61" (H)
Weight 3.1kg
Operating Temperature -10°C to 60°C (14°F~140°F)*With airflow
-10°C to 50°C (14°F to 122°F) without airflow
Storage Temperature -20°C to 80°C (-4°F to 176°F)
Relative Humidity 5~90% @ 45°C, (non-condensing)
Vibration Non-Operating: 1.0 grms / 5~500Hz / random operation
Operatiing: 0.25 grms / 5~500Hz / random operation
Shock Operating: 20 g / 11 ms
Non-operating: 40 g / 11 ms
Certification CE / LVD / FCC Class-B
MAI602-M4D80 Fanless System w/ Intel® Core™ i5-6500TE (2.3GHz) CPU, 2x 4GB DDR4 SO-DIMM, 1x 2.5" 128GB MLC industrialgrade SSD, IP302 riser card, 4 Axis Motion card, 80-ch. Isolated Digital I/O card, w/o power adaptor
180W power adaptor 180W(24V @7.5A) power adaptor, bare wire type Compatible with IEC62368-1/EN62368-1
DATASHEETS MAI602-M4D80
DRIVERS - SYSTEMS MAI602-M4D80 Driver DVD

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